High regulatory requirements demand stable, validatable processes. Turnkey Solutions connect all steps from planning to implementation.
Safely assemble, fill*, and package healthcare products.
High regulatory requirements demand stable, validatable processes. Turnkey Solutions connect all steps from planning to implementation.
In the healthcare sector, product protection, patient safety, and compliance are the main focus. Processes must therefore be designed to be validatable, reproducible, and traceable, and must ensure consistent quality throughout the entire lifecycle. At the same time, there is increasing variety, cost pressure, and demand for efficient automation.
KOCH develops solutions based on your requirements and considers assembly, filling (* not-sterile filling), and packaging as an interconnected process chain, so that validation, documentation, and product safety are not added later, but are anchored in the concept.
KOCH Healthcare Expertise
KOCH has many years of experience in the development and implementation of holistic solutions for regulated healthcare applications. Our projects are characterized by the highest process reliability, validatable concepts, and clear responsibility along the entire line.
The focus is not on a single machine, but on a robust overall concept. Through modular and scalable solutions, the degree of automation, inspection and marking functions, as well as output, can be flexibly adapted. From the initial concept phase to the comprehensive Turnkey Solution.
The result is secure processes, transparent workflows, and investment security in a demanding regulatory environment.
Dental medicine
Implants & prosthetics | Endodontics | Aligners (orthodontic splints)
Diabetes care
Sensors & applicators | Insulin pumps | Monitoring devices
Drug Delivery Systems
On-body devices | Pumps & sets | Catheters (sets) | Vascular access
In-vitro diagnostics
Test kits | Reagents | Consumables
Cardiovascular products
Surgery (and sets) | Implants (e.g. stents) | Catheters (sets) | Rhythm management | Clinical consumables
Medical Aesthetics
Dermal fillers (e.g. hyaluronic acid) | Injectable neurotoxin preparations (Botox) | Energy-based treatment products | Breast implants
Ophthalmic
Cataract and vitreoretinal surgery devices
Orthopedics
Joint reconstruction (implants) | Trauma fixation (incl. sets) | Spine | Other surgical sets
Other
Treatment kits | Clinical consumables like syringes and needles | General surgical instruments
Medical wearables
Sensors | Patches | Vital & activity monitoring devices
Wallet Packaging
Clinical trial samples | Adherence and compliance packaging | Child-resistant & senior-friendly wallets | Smart blister wallets
Wound care
Suture and sets | Staples/Staplers | Surgical sealants | Femoral closure devices
In the healthcare sector, not only technology but also secure implementation throughout the entire process is crucial. That is why every project at KOCH begins with a thorough analysis of your requirements.
In the Packaging Competence Center, materials, processes, and concepts are examined, tested, and validated. Based on this, scalable solutions are developed, ranging from standard to modular to comprehensive turnkey projects that combine regulatory security and efficiency.
Sustainable packaging concepts
With KOCH, you reduce material usage, use monomaterials, and achieve your ESG goals without compromising on protection or appearance.
KOCH offers Turnkey Solutions for healthcare products that consistently combine regulatory security and sustainability. Our concepts meet the requirements of the MDR and already integrate future-oriented packaging designs, machine and process technologies to reduce material usage and waste volumes.
In doing so, we pursue a holistic approach. Starting with consulting in the Packaging Competence Center, through packaging development, up to commissioning and acceptance of the line at the customer’s site, all components are aligned for optimal total cost of ownership and sustainable process design. Sustainability is an integral part of the entire process chain at KOCH.
KOCH medplus® machines and line solutions are specially developed for use in regulated healthcare markets. They comply with international standards and guidelines such as GMP, FDA, GAMP 5, and ISO 13485.
All solutions are modular, validatable, and feature qualified, documented processes. This allows them to be seamlessly integrated into existing production and quality assurance systems, offering maximum process reliability, traceability, and long-term investment security.
KOCH machine and line solutions for healthcare are equipped with modern IPC controls and enable intuitive operation, quick format changes, and high system availability.
Starting with assembly processes, through product filling and feeding, to end-of-line final packaging, KOCH offers its customers highly automated line solutions – digitally networked and centrally controlled. The portfolio is complemented by digital K 4.0 Smartpacks for monitoring, maintenance, and efficiency enhancement. This creates future-proof production solutions for the connected healthcare industry.
Consumer products
Whether blister or carton formats – our modular solutions for secondary and tertiary packaging increase your OEE and reduce your time-to-market.
Contact lenses
As the market leader in blister sealing, we supply complete process chains for contact lenses, including inline quality assurance – for maximum product safety.
